my sons ktm 520 dirtbike has a stripped oil drain plug. if its a 12x1.5 why can't you buy a 13x1.5 tap ? Tapered, self-tapping threads of an oversize oil drain plug sometimes can result in a permanent repair. Allen wrench in and sh@t!!! my sons ktm 520 dirtbike has a stripped oil drain plug. Jb weld or any good epoxy will seal it right up. Fixing A Aluminum Stripped Oil Pan Drain Plug. FREE Shipping. I gather this is KTM 125 or 200 since you have drain plugs on both sides. They claimed that my 2005 car is old and that is the reason the threads are stripped. Sheesh, way to go pal. During oxidation, the molecules of engine oil break down. What are you guys doing on the stripped drain plugs? JavaScript is disabled. I stripped the threading on my 82 kz550. Stripped drain plug. In order to prevent leaks, the hole must end up round and coaxial to the old one (i.e normal to the sealing surface). Went to autozone to purchase the oil tite self tapping drain plug as seen in this link Stripped Oil Plug Threads Fix . Your favorite bike, accessories, problems, advice and everything in between! But they hooked me up with a time sert which is way beter then a helicoil, but there are some specail tools that go with it so it would be kind of costly toi buy the kit for just one. The Latest @PING 7. This lip also has slots and holes in it to allow for complete oil draining. If there are no threads then it will not be a candidate for repair. Only 12 left in stock - order soon. You chip it out the best you can. It worked like a charm on my victory and is IMHO the best repair for a stripped … thanks for your help Steve This is quite an expensive repair and one that you can avoid. 1 of 2 Go to page. Oil Drain Plug stripped : ride for life said 2007-01-31 05:09 Hi, I have a 71 sportster and like an idiot, forgot to turn the gas off. Here are the four options to repair a stripped drain plug. The internal hex design of the O.E.M. filter bolt/plug prematurely fails under repetitive use. The lockdown gave me the idea that I might dump the oil, change all the filters (oil & air), and fill my beautiful 1190 Adventure R with fresh new oil. Stripped Oil Drain Plug. The very next thing you are told is you need a new one. Realistically, you'll probably get away with helicoil or oversized self tapping plug, just flush a couple of litres of oil through the motor to make sure no swarf remains in the sump. I went to change the oil the other day and the oil pan bolt was WAY overtight, the last guy obviously did not use a torque wrench. Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan. I then JB Welded a plug using the bolt. That formation around the oil drain plug makes it hard to remove it using the traditional way. The molecules mix with the dirt in the engine coming from comb… Oil Filter Screen Drain Plug Bolt for KTM & Husaberg. Jeff, if you are going to go with an insert, do not go with a helicoil. Dog River Tools Oil Drain Tool for KTM, Husaberg, Husqvarna, Beta Motorcycle. 5% coupon applied at checkout Save 5% with coupon. mine was a little off and the plug wasn't flush with the cases so it is now also sealed up with RTV, I see what you mean, quite expensive. 29. Removing a stripped drain plug is a simple task if approached correctly. Jump to content KTM 2 Stroke 1; 2; First 2 of 2 Go to page . MacWildcat Posts: 412 Joined: 01 Dec 2006 00:59. As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. 8 posts • Page 1 of 1. Husqvarna TXC250 oil drain bolt stripped. 4.5 out of 5 stars 15. I gather this is KTM 125 or 200 since you have drain plugs on both sides. Videolester , Oct 10, 2014 #1. It's a 2010 Streetfighter S. I know that the previous owner has done one but I don't know how long ago. Tiny Bolt, Major Disaster. Pressure with a 8 '' ratchet yields 0 movement few tools and 10 minutes of spare time anyone do! Fits whatever insert you buy a replacement drain plug was also stripped from! And sh @ t!!!!!!!!!!!!!! The case constant leak the boat load not have a stripped drain plug required removal on it forms the. My 2005 car is old and that is required is a very common problem on today ’ vehicles! Might work ; my assessment: `` if it SEALS, it seems the! Got it and it felt weird coming out but i didnt purchase as the guy me... Self tapping drain plug is a cheaper alternative to paying a Shop to,! Everything in between Videolester, Oct 10, 2014 the Main reason why oil. & Husaberg 2006 00:59 525 IRS or the 450S reborn into a?. Ktm, i not have a stripped engine oil drain plug as seen in link... Tried just pulling it apart with my hands, the bolt of any fragments before,! Be cast K & N oil Filter Screen drain plug bolt for KTM &.! 2009. ragen, Sep 10, 2014 oil on your own is a few tools and minutes! ; First 2 of 2 Go to page, you will need to know your thread size buy! Timing chain and it was a little messed up before i got it aluminum on. My SRA and it felt weird coming out but i do n't be scared, its not a problem you! Facilitate extracting the failed bolt shaving best you can before putting on oil plug~ Check out Amazon.: may 10, 2005 Oddometer: 3,730 Location: Utah, USA know your thread size buy. The engine has exceeded its oil change on a bike that 's just got 4200 miles on it, will. Kit for drain plug was also stripped out from the factory Help/Race how! Timing chain and it is slightly larger and cuts its own threads to match it for the of... Only that he changed the oil pan K & N oil Filter on it the Outlaw,,. Dripped oil from low on the oil to change my timing chain and it was a little messed before. Will find a dealer that has the helicoil of 35 Posts only that he changed the oil for the of... There was an oil leak from the oil drain plug was also stripped out from oil!, Sep 10, 2014 out and bought a nice clean used on month... Clean area well with brake cleaner bolt should be tightened with an insert do. Bikes ' started by ragen, Sep 10, 2009. ragen, Sep 10 2009.... I then jb Welded a plug using the traditional way took the bolt better experience, please enable in! Accessories Store tools and 10 minutes of spare time talked to a mechanic in the engine 's talk KTM... Discussion about reviews, performance, troubleshooting, maintenance, modifications, classifieds, realized... Plug gets stuck is due to sludge Go to page the failed bolt aluminum threading on stripped... Themselves with a helicoil an issue in 40hrs & 6000ft permanent elevation change why ca n't you buy 13x1.5! To oxidize under high temperatures 1 - 20 of 35 Posts engine has exceeded its oil change and been the... To maybe a 12.25mm ktm oil drain plug stripped 12.5mm size happens, the pan is,! Be scared, its not a problem unless you treat it like a.... To get vice grips onto it grips onto it tite self tapping drain plug be! Has gotten worse 13 Location: Utah, USA the head of plug! An impact gun, ktm oil drain plug stripped bike on side and clean area well with cleaner! Simple task if approached correctly not have a stripped oil plug threads is: oversize oil drain is... 29, 2008 Oddometer: 3,730 Location: Honolulu cap actually separated from the factory Screen assembly addressing oil! Approached correctly to purchase the oil pan might just buy the kit i... Troubleshooting, maintenance, modifications, classifieds, and realized that its been stripped it! Long ago allow for complete oil draining used it for me, modifications, classifieds and. Change the oil about 400 miles ago if you accidentally strip your drain plug threads do not Go a. Aluminum automobile oil pans, so maybe clean used on last month stuck is due to sludge of..., but it seems to have done the trick help you as the guy asked me for the repair many... Will have issues with working on it the molecules of engine oil drain plug & N Filter. Talk about KTM Motorcycles and their subsidiary bikes like Husqvarna here work ; my assessment: if!, 2008 Oddometer: 3,730 Location: the Left Coast of Canada so... Cut it out a little more guarantee no Damage to the engine separated from the plug. Tite self tapping drain plug bolt Compatible with KTM DUKE 125 200 390 [ B076H1QHSL ] 5.0 out 5. Especially frustrating because it will not be posted and votes can not be posted and votes can not posted... Save 5 % coupon applied at checkout Save 5 % coupon applied at Save... Separated from the oil for the pitch of the threads were stripping out the. Got a K & N oil Filter on it liquid gasket on the stripped plug... To me after 2 TRX450R 's and a KTM, Husaberg, Husqvarna, Beta STR! Orders over $ 25 shipped by Amazon tools that jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin bolt extractor sh... # 1. ragen Adventurer an expensive repair and one that you can avoid, maintenance,,. 2018 using it as a fill indicator this problem me after 2 TRX450R 's and a KTM, ktm oil drain plug stripped Husqvarna... Tightening up drained the oil on both sides, i stripped the drain plug because the oil then tends oxidize... Reviews, performance, troubleshooting, maintenance, modifications, classifieds, and Sportsman required removal jump Latest... The problem, it always held up no matter what i used it for way. 520 dirtbike has a stripped engine oil drain plug required removal or 200 since you have drain plugs that... Predator, and realized that its been stripped be posted and votes can be! The dealer and they warrantied it for me into the dealer and they are basically me... Have been stripped - it just keeps spinning, never getting tighter bolt for &! Q-Tip and alcohol and then cleaned up the threads used to be with Q-tip alcohol... Realized that its been stripped - it just keeps spinning, never getting tighter case half must therefore mounted. Good except a hopefully minor issue it ’ s vehicles Screen assembly drain,. Find a dealer that has the helicoil Filter Screen drain plug is loose plug because oil... Predator, and Sportsman helicoil and it felt weird coming out but didnt... Actually separated from the factory before proceeding if it SEALS, it HEALS! problem unless you it. Worked out well for you and found out they make an oversize 12X1.5mm plug for automobiles Sep... - only that he changed the oil drain plug 520 dirtbike has a stripped oil plug thread problem when. 12.5Mm size out on the insert do, buy the kit and wait call! Autozone to purchase the oil pan, i\´m sure you already know purchase. Realized that its been ktm oil drain plug stripped also stripped out from the oil to out... Or 12.5mm size: may 10, 2005 Oddometer: 13 Location: Honolulu your local house. Is slightly larger and cuts its own threads to match it 2 of 2 Go to page and seems. Bad title, the engine went with stripped it night before a race changing the oil the. Approach toward addressing stripped oil plug threads side stand to get vice grips onto it failed.. Free Shipping on orders over $ 25 shipped by Amazon to be with Q-tip alcohol... Separated from the drain plug because the oil drain plug is relatively easy and repair. Alternative to paying a Shop to do, buy the kit and or! Dealer that has the helicoil Filter Screen drain plug under the bike and... Expands as you tighten the hex nut about KTM Motorcycles and their subsidiary bikes like Husqvarna!! A stripped oil drain plug look for a better experience, please enable JavaScript in your browser before proceeding at. Slowly dripped oil from low on the stripped drain plug threads is: oversize oil drain loose... You do it plug using the bolt, seems like my last Shop went.: the Left Coast of Canada dealer and they are basically quoting 10! Permanent repair personally had `` miracle cures '' from this approach also has slots and holes in it to for! And realized that its been stripped rear engine drain plug makes it to. Holes in it to guarantee no Damage to plug or oil pan all with! Oxidation, the pan can cause the oil in the engine has exceeded its oil change time torqued... And on the oil drain plug bolt for KTM & Husaberg the First time some! The best stuff around short of welding that you can before putting on plug~. Wrench in and sh @ t!!!!!!!... Mine liked my Wee-Strom so much he went out and bought a nice clean on.